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August 9, 2005

SOFCo-EFS Successfully Completes 500-hour Fuel Cell Demonstration with Diesel Fuel

Source: SOFCo-EFS

ALLIANCE, Ohio - SOFCo-EFS Holdings LLC has successfully completed a 500-hour demonstration of a 10 kilowatt diesel fuel processor operating with its solid oxide fuel cell. The test proved the technical feasibility of using commercially available 2007 Certified Diesel Fuel to produce electricity with a fuel cell. The demonstration was the culmination of a 24-month effort funded by the State of Ohio’s Third Frontier program to develop and operate a compact diesel fuel processor with a sulfur-tolerant solid oxide fuel cell.

Fuel cells, a promising power generation technology are energy efficient, produce very low emissions and have near silent operation. With further development, solid oxide fuel cells could potentially be used in a broad range of applications, including those requiring the use of diesel fuel such as remote or “off-grid” stationary power and auxiliary power for long haul trucks and marine applications.

This achievement is a significant milestone in SOFCo-EFS’s product development efforts to supply distillate-fueled solid oxide fuel cells for various mobile and stationary power applications to both commercial and military markets. The demonstration highlighted the company’s compact diesel reforming technology as well as its sulfur-tolerant solid oxide fuel cell.

The demonstration process
In the SOFCo-EFS fuel processor, the diesel fuel was efficiently converted into a hydrogen-rich mixture of gases using a catalytic partial oxidation reformer. The hydrogen-rich mixture was then fed directly to the solid oxide fuel cell for over 500 hours. Through electrochemical reactions the fuel cell converts the chemical energy of the fuel into electricity.

A significant finding from the demonstration was the stable operation of the diesel fuel processor and the fuel cell. Throughout the test there was no evidence of carbon formation in either the fuel reformer or the fuel cell. Carbon formation is a problem that often results from incomplete reforming of the hydrocarbon fuel and can quickly block the flow passages in the system.

The electrical power produced by the fuel cell over the 500 hour demonstration was as expected, based on earlier tests with natural gas and hydrogen. This indicates the sulfur-bearing diesel fuel had no deleterious effects on the performance of the SOFCo-EFS fuel processor or fuel cell and confirmed earlier test results. Sulfur tolerance is significant as it allows expensive fuel desulfurization equipment to be eliminated from the system, and greatly simplifies system design.

About SOFCo-EFS
SOFCo-EFS Holdings LLC is headquartered in Alliance, Ohio and managed by BWX Technologies, Inc (BWXT). Both SOFCo-EFS and BWXT are owned by McDermott International. SOFCo-EFS develops planar solid oxide fuel cell components for stationary and mobile power systems, as well as gaseous and liquid fuel processors that support a broad range of fuel cell applications. SOFCo-EFS has established a patented solid oxide fuel cell design that provides for superior performance and reliability at competitive costs. The patented approach combines state-of-the-art ceramic materials with the manufacturing technology for multi-layer ceramic packages currently used by the microelectronics industry. The versatile fuel processing technology is being integrated into solid oxide fuel cell systems being developed by SOFCo-EFS as well as other industry stakeholders.

For more information:
BWX Technologies, Inc. Public Relations
Regina W. Carter 434.522.5158

Visit www.sofco-efs.com


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